Automatic Ceylon Black Tea Leaf Teabag Packaging Machine

The automatic Ceylon tea leaf teabag packaging machine unit that we shall introduce on this page is designed for packaging pyramid Ceylon teabag with an outer envelope sachet. As we all know, Ceylon tea is one of the most popular tea drinks in the world which is mostly produced in Sri Lanka and Kenya. In the past, over 50 percent of the tea trading is the traditional bulk tea type. But the global consumer preferences for tea are changing, therefore more convenient tea products like filter teabags, and pyramid teabags, meet a growing demand in the global market. Packaged tea products could add value to create better profit and meet the market needs as well. Thus, we shall introduce a teabag packing machine solution here to analyze in detail how to pack the Ceylon tea into a pyramid teabag with an outer envelope sachet.

Brief Introduction of The Teabag Packaging Machine

The teabag packing machine model that we introduce is the ATB-PD40 machine model from Solution-Pack. It is composed of the advanced 6-tunnel quantitative dosing system, ultrasonic pyramid teabag-making system, and the laminated outer envelope sachet forming sealing system with an output conveyor. It could also connect with a Z Type of bucket elevator to realize the function of automatic material lifting. This Ceylon tea packing machine adopts an integrated design style with both the inner pyramid teabag forming system and the outer envelope sachet forming system on a whole machine unit to save installation space. Other related functions like the weight checking and rejecting system, metal detecting and rejecting system, and the group counting system could be customized according to the production needs.

This pyramid Ceylon teabag packing machine could perform a stable production speed of 30 ~ 35 envelope sachets per minute. All the material contacting parts are made of the food level stainless steel and the machine frame is made of coated carbon steel with great strength. The mechanical working parts are covered with a safety transparent door system to facilitate checking the working state and ensure production safety. The Fuji HMI, Fuji Servo Motor, and SMC cylinder are equipped to ensure stable running performance. The other electrical and mechanical parts also adopt internationally famous brands to facilitate the user sourcing spare parts from the local market easily. Solution-Pack shall also prepare additional spare parts to deliver with the machine together for the user.

3 Types of Pyramid Ceylon Teabag Envelope Sachets That The Machine Could Produce

The Benefits of Ceylon Tea

Ceylon Tea has its origins marked at the tropical island of Sri Lanka where its growth is facilitated by the perfect climatic and soil conditions. The most popular of all Ceylon Teas, Ceylon Black tea also comes with numerous health benefits supported by ingredients such as antioxidants, polyphenols, sodium, proteins, and carbohydrates. Oxidation that occurs when producing Black Tea helps to develop important groups of polyphenols, including catechins, and theaflavins which are the main sources of antioxidants in black tea which provide a variety of health benefits. It could improve overall health, reduce blood cholesterol, reduce blood sugar, and relieve symptoms of arthritis.

It contains antibacterial properties that reduce the time of tea fermentation. Drinking black tea and its application on the skin has been found to reduce the occurrence of acne and pimples on the skin. It is also rich in nutrients such as Vitamins B2, C, and E, black tea supports the nourishment of the skin along with minerals such as magnesium, potassium, zinc, and essential polyphenols and tannins. reducing wrinkles and dryness.

How is the Ceylon Black Tea Packed into The Teabag?

The 6-tunnel quantitative dosing machine shall feed the Ceylon tea leaves into the dosing hopper by the rotary tube. It could better ensure feeding uniformity compared with the traditional vibration feeding system. Then the pyramid teabag film-pulling device shall pull the PLA netting film with thread and tags into the forming device. When the tea leaves are filled into the pyramid teabag, the ultrasonic sealing system shall seal the teabag and cut off the rest parts. The ultrasonic sealing system could perform both triangle-shaped tea bags and rectangular-shaped tea bags.

The outer sachet film should be heat-sealable laminated film. When the inner pyramid teabag drops into the outer sachet former device, the motor-driven cylinder shall push the teabag into the forming tube. We have a standard proposal for the inner teabag size and the outer sachet size, but it would be much better if the user could deliver sample materials to us to make the machine testing for final confirmation. The outer sachet sealing style and cutting style could be customized according to each user’s requirements.