The ATB-S130N automatic paper-wrapped teabag packing machine is a premium packaging unit compared with traditional teabag machines. It is also widely known as the Lipton teabag packing machine, which can produce a filter teabag with a thread and a tag, then wrap it in paper film directly. It could perform a stable packaging speed of 110 bags per minute with intelligent Panasonic PLC control and a Samkoon Touch Screen display. Meanwhile, this machine unit is also equipped with the Panasonic detecting sensor system to ensure smooth production performance.
MODEL ATB-S130N | TECHNICAL DATA
This premium Lipton teabag packing machine unit can produce 50 x 62.5 mm filter teabags with thread and tag. The inner filter paper film could use a 125 mm width or a 140 mm heat-seal type filter film. The outer standard paper envelope sachet size is 65 x 70 mm. The required packaging materials for this machine model are filter paper film, cotton thread, paper tag, and outer paper film coils. There are a glue-seal tag system and a heat-seal tag system for the user to choose from, depending on production needs. It is widely used to pack 20 ~ 60 mesh broken tea leaf products or granular tea products, such as CTC black tea, broken green tea, healthy tea, and medical tea.
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ADVANCED FEATURES OF THE TEABAG PACKING MACHINE
- This machine unit adopts an electromechanical integration design style, which is compact and takes up less installation space. This teabag packaging machine is primarily used in pharmaceuticals, healthcare, food, and other industries.
- It adopts intelligent PLC control and an HMI display with advanced functions, including jammed/empty teabag detection, film shortage detection, tag and thread shortage detection, etc. The automatic failure shutdown system is also applied to ensure safe production.
- The entire machine frame is made of silver-coated carbon steel for good strength, and the contact parts are made of food-grade stainless steel to meet CE and GMP requirements. The automatic counting and jump-out system could count 10 bags as a group, making it easy for the operator to repack them into a box.
- This Lipton teabag machine could also connect to the automatic vacuum elevator system via a material level sensor to elevate the material easily. The glue seal tag system could also be customized to design into a heat-seal tag system according to each user’s production needs. The hopper stirring system is also a good option if the tea product exhibits poor flow characteristics. The Lexan transparent safety door system can also be ordered separately.
What is the paper-wrapped filter paper teabag?
The paper-wrapped filter-teabag is also called a “Lipton Teabag” or “Enveloped Teabag” in some parts of the world. The inner teabag is a single-chamber filter paper teabag with a thread and a label with customized logo printing. The outer envelope is made of pure paper, with one side smooth and the other rough. The outer envelope does not require heat sealing. The pressing device on the Model ATB-S130N machine unit could press the paper films together. This teabag pattern is popular internationally for its environmental friendliness.
How to produce the paper-enveloped filter paper teabag?
Currently, only the Model ATB-S130 machine unit produces paper-enveloped filter paper teabags. It has been upgraded to the 3rd generation, incorporating many years of market feedback and improvements. The newest generation of equipment has added the PLC control system with an HMI interface for easier operation and detection. It ensures stable, high-performance operation at 110 envelopes per minute for users with an advanced counting system. It is the best choice for users who need to package this teabag pattern.
How much does the paper-enveloped teabag packing machine cost?
The standard machine unit roughly costs 30K dollars. The Solution-Pack team will analyze the users’ tea product features to propose additional functions, including the Hopper Stirring System, Vacuum Elevator System, Vibration Feeding System, Heat-Seal Tag System, Auger-Screw Dosing System, and Lexan Board Safety Door System. Various tea products have different densities and flowing features. We aim to ensure the best running performance for users, drawing on our rich experience in the teabag packaging machine market.
How many grams of tea products can fit into the paper-enveloped teabag?
There is no fixed data for that. It all depends on the density of the tea. For example, the 50 x 62.5mm filter paper teabag can hold around 2.0 grams of CTC tea, and around 1.5 grams of herbal tea. Users can test by filling the empty filter paper teabags with tea and ensuring that the filled teabags do not exceed 1/2 of the teabag. Measuring the filled tea products could help figure out the suitable packaging weight. Meanwhile, Solution-Pack also supports material testing for worldwide users to facilitate their projects.
How to purchase the paper-enveloped teabag packaging machine?
Interested parties could submit their production requirements on our website. The Solution-Pack team will reply to them within 12 hours. An official quotation document will be offered to them after all packaging details are confirmed correctly. Once all terms are agreed, the Proforma Invoice will be provided to them for a down payment. The Solution-Pack team will report the manufacturing progress to the purchasers every week. We will provide the final video testing report for their review and to confirm the shipment schedules once the machine is complete.
- With the pace of life accelerating, more and more people are choosing the filter tea bag over the traditional way of brewing tea. It is easier to carry and brew, whether traveling or at the office. Meanwhile, the market demand for high-quality tea bag packaging machines has grown in recent years. Solution-Pack has focused on teabag packing machines for over 12 years, with extensive experience and market research, and offers a range of tea bag packing machines to meet market requirements.
- To better support the client with the project, we provide sample material testing services to a start-up on the tea bag machine project. Each client could deliver around 4 kg of sample tea materials to us. The products must be vacuum-packed before delivery. Then we shall arrange the machine to test the material and propose the most suitable inner and outer tea bag size for the client. In this way, it could better ensure the client gets the most accurate packaging data for their products. We could also supply the client with customized packaging materials.