The Model ATB-PD35S automatic pyramid teabag packing machine unit is a uniquely designed machine model for height-limited factories. It adopts a separate design style with a linear weighing filling system on the floor, an elevating bucket conveyor, a pyramid teabag packing machine, a connection bucket conveyor, and an outer sachet packaging system. It could automatically dose the tea leaves products, fill them into the formed pyramid tea bag, and then wrap them in the foil outer sachet. Generally, it can be applied to packaging herbal tea, granule tea, healthy tea, pharmacy tea, ground coffee, flower tea, and other fruit tea products on a budget.
MODEL ATB-PD35S | TECHNICAL DATA
This teabag packaging machine unit adopts a floor-based weighing system. It is suitable for factories with machine installations under 3 meters in height. The weighing system could be designed with eight hoppers for packaging the formula tea product. The inner pyramid teabag packing machine could produce both triangular- and rectangular-shaped teabags, with a simple switch on the HMI to operate it directly. Some users also equip their production lines with an automatic weight-checking and counting system to improve production efficiency and ensure final product quality. This teabag machine design pattern could facilitate manual material feeding by operators.
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ADVANCED FEATURES OF THE PYRAMID TEABAG PACKING MACHINE
- This pyramid teabag machine unit can produce either triangular- or rectangular-type teabags, and it only requires a single bond to change the teabag style on the HMI. The linear electronic scale metering could be collocated according to the material. This triangular teabag packing machine can be used to pack single-leaf tea products, and it can also be customized to pack formula-mixed tea products. By adopting the 8-head dosing system, it could mix up to 8 kinds of tea products.
- This triangular teabag packing machine uses a German Siemens PLC with a Siemens HMI display for easy, stable operation. The operation language shall be Chinese and English, and the customized language operation interface needs the client’s support for translation. Solution-Pack shall test the machine using the client’s material and then enter all technical data into the system. In this way, we could better ensure that the client runs the machine directly upon receipt.
- The whole machine frame and all contacting parts shall use food-grade stainless steel to meet CE and GMP requirements. The weighing filling system is installed directly on the floor and connected to the teabag packaging machine via a bucket elevator. It does not require an elevator, and the operator can easily feed material.
- It is well-known that the pyramid teabag is a well-shaped, good-looking tea bag that is more favorable in the market. Traditional tea bags adopt filter paper film, which is soft and only applicable for granule or powder-type tea products. However, the pyramid teabag has a larger volume and could help clients pack more tea leaves into it. Getting a suitable pyramid teabag packaging machine for production is becoming increasingly important. Solution-Pack has focused on the teabag packing machine market for over 12 years with rich experience. We only propose the most suitable packaging solution to meet the client’s production needs.
- We supply sample material testing services to a start-up client for the tea bag machine project. Each client could deliver around 2 kg of sample tea materials to us. The products must be vacuum-packed before delivery. Then we shall arrange the machine to test the material and propose the most suitable inner and outer tea bag size for the client. In this way, it could better ensure the client gets the most accurate packaging data for their products. Solution-Pack could also supply the client with customized packaging materials, such as PLA/Nylon/Non-Woven Fabric Netting Films.
What are pyramid teabags?
Pyramid teabags are triangular in shape. The tea leaves are not tightly packed inside, allowing more space for them to swirl in a circular motion when dipped in hot water. They are a unique innovation in the tea industry, designed to improve the brewing experience and the quality of the tea. They are usually packaged with Nylon Mesh films or PLA Bio-degradable Mesh films according to the production and market requirements.
How to produce pyramid teabags automatically?
Pyramid teabags normally adopt the ultrasonic sealing pattern. If users only need to package pure pyramid teabags, they can use our ATB-PD50 machine unit, which achieves an amazing production speed of 50 teabags per minute. If users need to package pyramid teabags with outer sachets, they can choose our models ATB-PD35, ATB-PD35S, and ATB-PD50X. Each machine unit has unique features to fit various users’ production needs.
How many sachets can the pyramid teabag packaging machine produce per minute?
The entry-level machine unit from Solution-Pack could generally produce 30~35 sachets per minute. The premium machine model from Solution-Pack could produce 40~45 sachets per minute, with a more compact outer sachet. Meanwhile, the packaging speed also differs when the user needs to produce formula tea products. The more formulas that the user needs to mix, the slower the production speed.
Can the pyramid teabag machine produce rectangular-shaped filter teabags?
Yes, the pyramid teabag packing machine also produces rectangular-shaped filter teabags. Normally, there will be a switch button on the HMI interface of the teabag machine that the user can press to switch the packaging pattern from triangular to rectangular shape. Compared with triangular-shaped teabags, rectangular-shaped filter teabags are less popular in the international market. Meanwhile, the pyramid teabag machine could also be adjusted to package long pillow-type bags to hold 8~10 grams of tea products.
How to purchase the best pyramid teabag packing machine?
Before purchasing the teabag machine, interested parties should conduct market research on their products and collect sufficient data for the project. The target packaging weight per teabag, the target teabag pattern, the target production capacity, the target teabag sizes, and the target outer sachet sizes are very important for starting the project in the correct direction. Submit this information to the Solution-Pack team, and the interested parties will receive an official, professional quotation document and a demo machine running a video for their team to review directly.