ATB-PD40 automatic foil-wrapped pyramid teabag packing machine unit is an integrated machine model. It could pack leaf or crushed tea products into triangular or rectangular tea bags and then repack them into a 3-side-seal foil envelope sachet. This teabag machine adopts a vertical design, and an advanced six-tunnel dosing-filling system measures tea products with high accuracy. The entire machine is compact and easy to install. This tea bag packing machine model is widely applied to Green Tea, Black Tea, Moringa Tea, Pu’er Tea, Formula Tea, Babao Tea, Health Tea, Chinese Medicine Pieces, etc.
MODEL ATB-PD40 | TECHNICAL DATA
This pyramid teabag packaging machine adopts a vertical design, making it compact and easy to install. Both the inner teabag and outer sachet sizes are customized to the volume of the tea products that the user needs to pack. It is mostly used to produce the pyramid-shaped inner teabag, with an outer foil sachet. It could also be used to produce pure inner tea bags for stocking. The Z-Type bucket elevator could be equipped when the user packs single or pre-mixed tea products. The tunnel quantities could be customized when the user needs to produce formula tea products. This teabag machine could dose up to 3 kinds of formula tea products.
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ADVANCED FEATURES OF THE PYRAMID TEABAG PACKING MACHINE
- The ATB-PD40 automatic foil-wrapped pyramid teabag packing machine unit adopts advanced ultrasonic sealing and cutting technology. It could produce a beautiful inner pyramid tea bag and a 3-side seal outer sachet with an easy-tear notch. The automatic quantitative 6-tunnel measurement can easily change the filling amount during production. The vertical outer sachet form-fill-seal system is connected to the inner tea bag charter; then the inner tea bag is automatically wrapped in the outer sachet. The integrated design style could save more installation space.
- This pyramid teabag packaging machine uses a Siemens PLC and an HMI touchscreen display to ensure more stable performance and simpler, more human-friendly operation. Internationally renowned brands of pneumatic and electrical parts, such as SMC and Schneider, are used to extend the machine’s service life. The use of mechanical & electrical integration design could ensure data replacement without stopping or shutting down. Meanwhile, one key switch on the HMI allows the user to easily change the inner bag shape from triangular to rectangular.
What are pyramid teabags?
Pyramid teabags are triangular in shape. The tea leaves are not tightly packed inside, allowing more space for them to swirl in a circular motion when dipped in hot water. They are a unique innovation in the tea industry, designed to improve the brewing experience and the quality of the tea. They are usually packaged with Nylon Mesh films or PLA Bio-degradable Mesh films according to the production and market requirements.
How to produce pyramid teabags automatically?
Pyramid teabags normally adopt the ultrasonic sealing pattern. If users only need to package pure pyramid teabags, they can use our ATB-PD50 machine unit, which achieves an amazing production speed of 50 teabags per minute. If users need to package pyramid teabags with outer sachets, they can choose our models ATB-PD35, ATB-PD35S, and ATB-PD50X. Each machine unit has unique features to fit various users’ production needs.
How many sachets can the pyramid teabag packaging machine produce per minute?
The entry-level machine unit from Solution-Pack could generally produce 30~35 sachets per minute. The premium machine model from Solution-Pack could produce 40~45 sachets per minute, with a more compact outer sachet. Meanwhile, the packaging speed also differs when the user needs to produce formula tea products. The more formulas that the user needs to mix, the slower the production speed.
Can the pyramid teabag machine produce rectangular-shaped filter teabags?
Yes, the pyramid teabag packing machine also produces rectangular-shaped filter teabags. Normally, there will be a switch button on the HMI interface of the teabag machine that the user can press to switch the packaging pattern from triangular to rectangular shape. Compared with triangular-shaped teabags, rectangular-shaped filter teabags are less popular in the international market. Meanwhile, the pyramid teabag machine could also be adjusted to package long pillow-type bags to hold 8~10 grams of tea products.
How to purchase the best pyramid teabag packing machine?
Before purchasing the teabag machine, interested parties should conduct market research on their products and collect sufficient data for the project. The target packaging weight per teabag, the target teabag pattern, the target production capacity, the target teabag sizes, and the target outer sachet sizes are very important for starting the project in the correct direction. Submit this information to the Solution-Pack team, and the interested parties will receive an official, professional quotation document and a demo machine running a video for their team to review directly.
- It is well-known that the pyramid teabag is a well-shaped, good-looking tea bag that is more favorable in the market. Traditional tea bags adopt filter paper film, which is soft and only applicable for granule or powder-type tea products. However, the pyramid teabag has a larger volume and could help clients pack more tea leaves into it. Getting a suitable pyramid teabag packaging machine for production is becoming increasingly important. Solution-Pack has focused on the teabag packing machine market for over 12 years with rich experience. We only propose the most suitable packaging solution to meet the client’s production needs.
- We supply sample material testing services to a start-up client for the tea bag machine project. Each client could deliver around 2 kg of sample tea materials to us. The products must be vacuum-packed before delivery. Then we shall arrange the machine to test the material and propose the most suitable inner and outer tea bag size for the client. In this way, it could better ensure the client gets the most accurate packaging data for their products. Solution-Pack could also supply the client with customized packaging materials, such as PLA/Nylon/Non-Woven Fabric Netting Films.