The ATB-PD50X automatic foil-wrapped pyramid teabag packing machine unit is a premium, integrated model. It could automatically pack leaf or crushed tea products into a triangular or rectangular-shaped teabag, then repack it into a 3-side-seal foil sachet. This pyramid teabag packaging machine adopts a horizontal form, fill, and seal design for the outer sachet packaging system, producing a more beautiful sachet for the client. An advanced six-tunnel dosing filling system is used to accurately measure tea products. This teabag packing machine is now widely applied to Green Tea, Black Tea, Moringa Tea, Pu’er Tea, Formula Tea, Babao Tea, Health Tea, Chinese Medicine Pieces, etc.
MODEL ATB-PD50X | TECHNICAL DATA
This pyramid teabag machine is the top-quality machine model for producing foil-wrapped teabags. The whole machine unit is compact and easy to install. Compared with the ATB-PD40 vertical machine model, it could produce smaller, tighter outer sachets for users. Meanwhile, it is more flexible to produce triangular-shaped and rectangular-shaped inner teabags and wrap them in the foil sachets perfectly. The advanced design ensures this pyramid teabag packing machine produces up to 45 sachets per minute, depending on the tea product features. It is the first choice for most factories that require big production capacity.
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ADVANCED FEATURES OF THE PYRAMID TEABAG PACKING MACHINE
- The ATB-PD50X automatic enveloped pyramid teabag packing machine unit uses an ultrasonic sealing and cutting system to produce a beautiful 3-side-sealed sachet. The automatic quantitative measurement could be adjusted easily during the production process. This tea bag packing machine uses a Fuji PLC controller and an HMI display to operate with more stable performance. Other parts, such as SMC pneumatic components and Schneider Electrical components, are used to extend the machine’s shelf life.
- The advanced integration of mechanical and electrical design enables data replacement without stopping or shutting down the machine. The HFFS-type design could enable clients to produce more compact outer sachet sizes. The whole machine frame could be customized to make stainless steel or coated carbon steel. Meanwhile, the HFFS system could be configured to perform nitrogen filling if the client needs it. Nitrogen filling could provide better shelf time for the final products. The HFFS machine has designed the empty packet detection and rejection system to ensure the quality of the final products.
- This enveloped pyramid teabag packing machine unit could form both triangular-type and rectangular-type inner filter tea bags. The clients could operate the HMI directly to exchange bag styles. The horizontal outer sachet form-fill-seal system is connected to the inner tea bag charter; then the inner tea bag shall be wrapped in the outer sachet. The V-Type easy-tear notch could be customized if the client needs it. The integrated design could ensure the user saves more installation space.
What are pyramid teabags?
Pyramid teabags are triangular in shape. The tea leaves are not tightly packed inside, allowing more space for them to swirl in a circular motion when dipped in hot water. They are a unique innovation in the tea industry, designed to improve the brewing experience and the quality of the tea. They are usually packaged with Nylon Mesh films or PLA Bio-degradable Mesh films according to the production and market requirements.
How to produce pyramid teabags automatically?
Pyramid teabags normally adopt the ultrasonic sealing pattern. If users only need to package pure pyramid teabags, they can use our ATB-PD50 machine unit, which achieves an amazing production speed of 50 teabags per minute. If users need to package pyramid teabags with outer sachets, they can choose our models ATB-PD35, ATB-PD35S, and ATB-PD50X. Each machine unit has unique features to fit various users’ production needs.
How many sachets can the pyramid teabag packaging machine produce per minute?
The entry-level machine unit from Solution-Pack could generally produce 30~35 sachets per minute. The premium machine model from Solution-Pack could produce 40~45 sachets per minute, with a more compact outer sachet. Meanwhile, the packaging speed also differs when the user needs to produce formula tea products. The more formulas that the user needs to mix, the slower the production speed.
Can the pyramid teabag machine produce rectangular-shaped filter teabags?
Yes, the pyramid teabag packing machine also produces rectangular-shaped filter teabags. Normally, there will be a switch button on the HMI interface of the teabag machine that the user can press to switch the packaging pattern from triangular to rectangular shape. Compared with triangular-shaped teabags, rectangular-shaped filter teabags are less popular in the international market. Meanwhile, the pyramid teabag machine could also be adjusted to package long pillow-type bags to hold 8~10 grams of tea products.
How to purchase the best pyramid teabag packing machine?
Before purchasing the teabag machine, interested parties should conduct market research on their products and collect sufficient data for the project. The target packaging weight per teabag, the target teabag pattern, the target production capacity, the target teabag sizes, and the target outer sachet sizes are very important for starting the project in the correct direction. Submit this information to the Solution-Pack team, and the interested parties will receive an official, professional quotation document and a demo machine running a video for their team to review directly.
- It is well-known that the pyramid teabag is a well-shaped, good-looking tea bag that is more favorable in the market. Traditional tea bags adopt filter paper film, which is soft and only applicable for granule or powder-type tea products. However, the pyramid teabag has a larger volume and could help clients pack more tea leaves into it. Getting a suitable pyramid teabag packaging machine for production is becoming increasingly important. Solution-Pack has focused on the teabag packing machine market for over 12 years with rich experience. We only propose the most suitable packaging solution to meet the client’s production needs.
- We supply sample material testing services to a start-up client for the tea bag machine project. Each client could deliver around 2 kg of sample tea materials to us. The products must be vacuum-packed before delivery. Then we shall arrange the machine to test the material and propose the most suitable inner and outer tea bag size for the client. In this way, it could better ensure the client gets the most accurate packaging data for their products. Solution-Pack could also supply the client with customized packaging materials, such as PLA/Nylon/Non-Woven Fabric Netting Films.
