ATB-PD50 automatic pyramid teabag packaging machine unit is an inner-teabag high-speed packaging machine model. It is connected to the 6-tunnel weighing filling system to pack tea products into naked triangular or rectangular teabags and output them automatically. Adopting an advanced ultrasonic sealing system, the machine unit can process Nylon Netting Film, PLA Netting Film, PET Netting Film, and Non-Woven Fabric Film according to each client’s production needs. This machine model is widely applied to Green Tea, Black Tea, Moringa Tea, Pu’er Tea, Formula Tea, Babao Tea, Health Tea, Chinese Medicine Pieces, etc.
MODEL ATB-PD50 | TECHNICAL DATA
This pyramid teabag packing machine unit is a high-speed model for producing pure inner teabags with or without thread and tag. In addition to producing triangular and rectangular teabag shapes, it could also be customized to produce pillow-type teabags to hold more tea products. It could also connect to an outer sachet packaging machine to perform the function of inserting the inner teabag into the foil sachet and automatically output it. Most users choose this teabag machine to produce inner bags, then repack them into zipper pouches or cans for better marketing or direct resale, or store them in a large bucket.
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ADVANCED FEATURES OF THE PYRAMID TEABAG PACKING MACHINE
- The naked pyramid teabag packaging machine unit adopts ultrasonic sealing and cutting to produce beautiful pyramid netting bags or rectangular netting bags. The automatic quantitative 6-tunnel measurement can easily change the filling amount in production. The machine unit could be used to pack pre-mixed tea products or single-ingredient tea products, and it could also be used to pack formula tea products.
- The 6-tunnel design allows the machine unit to pack max. 3 kinds of recipe tea products. All dosing weight data could be set directly on the HMI according to production requirements. This pyramid tea bag packing machine unit can be integrated with a Z-Type Elevator system if the client packs pre-mixed or single-ingredient tea products. The advanced design allows the pyramid tea bag packaging machine unit to achieve a production capacity of 3,000 tea bags per hour, making it the first choice for most start-up companies.
- With Siemens PLC control, touchscreen operation, and more stable performance, the operation is simple and more human-friendly. SMC pneumatic components and Schneider electrical components extend the service life of the pyramid tea bag packaging machine. The use of mechanical and electrical integration design to ensure replacement data without stopping/shutting down. One key switch is designed into the HMI to allow the client to easily change the inner bag shape from triangular to rectangular.
What are pyramid teabags?
Pyramid teabags are triangular in shape. The tea leaves are not tightly packed inside, allowing more space for them to swirl in a circular motion when dipped in hot water. They are a unique innovation in the tea industry, designed to improve the brewing experience and the quality of the tea. They are usually packaged with Nylon Mesh films or PLA Bio-degradable Mesh films according to the production and market requirements.
How to produce pyramid teabags automatically?
Pyramid teabags normally adopt the ultrasonic sealing pattern. If users only need to package pure pyramid teabags, they can use our ATB-PD50 machine unit, which achieves an amazing production speed of 50 teabags per minute. If users need to package pyramid teabags with outer sachets, they can choose our models ATB-PD35, ATB-PD35S, and ATB-PD50X. Each machine unit has unique features to fit various users’ production needs.
How many sachets can the pyramid teabag packaging machine produce per minute?
The entry-level machine unit from Solution-Pack could generally produce 30~35 sachets per minute. The premium machine model from Solution-Pack could produce 40~45 sachets per minute, with a more compact outer sachet. Meanwhile, the packaging speed also differs when the user needs to produce formula tea products. The more formulas that the user needs to mix, the slower the production speed.
Can the pyramid teabag machine produce rectangular-shaped filter teabags?
Yes, the pyramid teabag packing machine also produces rectangular-shaped filter teabags. Normally, there will be a switch button on the HMI interface of the teabag machine that the user can press to switch the packaging pattern from triangular to rectangular shape. Compared with triangular-shaped teabags, rectangular-shaped filter teabags are less popular in the international market. Meanwhile, the pyramid teabag machine could also be adjusted to package long pillow-type bags to hold 8~10 grams of tea products.
How to purchase the best pyramid teabag packing machine?
Before purchasing the teabag machine, interested parties should conduct market research on their products and collect sufficient data for the project. The target packaging weight per teabag, the target teabag pattern, the target production capacity, the target teabag sizes, and the target outer sachet sizes are very important for starting the project in the correct direction. Submit this information to the Solution-Pack team, and the interested parties will receive an official, professional quotation document and a demo machine running a video for their team to review directly.
- It is well-known that the pyramid teabag is a well-shaped, good-looking tea bag that is more favorable in the market. Traditional tea bags adopt filter paper film, which is soft and only applicable for granule or powder-type tea products. However, the pyramid teabag has a larger volume and could help clients pack more tea leaves into it. Getting a suitable pyramid teabag packaging machine for production is becoming increasingly important. Solution-Pack has focused on the teabag packing machine market for over 12 years with rich experience. We only propose the most suitable packaging solution to meet the client’s production needs.
- We supply sample material testing services to a start-up client for the tea bag packaging machine project. Each client could deliver around 2 kg of sample tea materials to us. The products must be vacuum-packed before delivery. Then we shall arrange the machine to test the material and propose the most suitable inner and outer tea bag size for the client. In this way, it could better ensure the client gets the most accurate packaging data for their products. Solution-Pack could also supply the client with customized packaging materials, such as PLA/Nylon/Non-Woven Fabric Netting Films.